Tools

OEE Calculator

Instantly calculate Overall Equipment Effectiveness (Availability × Performance × Quality) and visualize loss breakdown.

Cpk Process Capability Calculator

Calculate Cp and Cpk from spec limits and measurement data to assess process stability.

MTBF / MTTR Calculator

Compute Mean Time Between Failures, Mean Time To Repair, and availability for equipment reliability.

Checklist

AI Readiness Assessment

10-minute assessment of factory data maturity, infrastructure, and organizational readiness with a personalized roadmap.

Smart Factory ROI Calculator

Estimate savings and payback period for automation and AI investments.

Production Report Template

Excel template that aggregates daily, weekly, and monthly output, defect rate, and uptime.

Checklist

Equipment Inspection Checklist

TPM-based checklist standardizing daily, weekly, and monthly inspection items.

5-Why Root Cause Analysis Template

5-Why analysis form to systematically trace the root cause of defects.

Energy Consumption Tracker

Template to log line/equipment electricity usage and calculate unit consumption.

Preventive Maintenance Plan Template

Template to manage PM cycles and history per equipment, improving planned maintenance ratio.

Inventory Turnover Calculator

Compute inventory turnover and days-on-hand to diagnose working capital efficiency.

Checklist

4M Change Management Checklist

Checklist to screen quality risks on Man/Machine/Material/Method changes.